SOP d for DeWalt DCW 604 P1 Battery Combi-Moulder (Router)

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1. Purpose

To ensure the safe, efficient, and proper use and maintenance of the DeWalt DCW 604 P1 battery-powered combi-router for professional medium-duty routing and edge milling.

2. Scope

Applicable to operators using the DeWalt router and related accessories.

3. Safety Precautions

  • Wear appropriate PPE: safety glasses, ear protection, and dust mask.
  • Avoid loose clothing and secure long hair to prevent entanglement.
  • Never operate the router under wet or damp conditions or near flammable liquids.
  • Use only DeWalt 18V XR batteries compatible with the tool.
  • Disconnect the battery before changing bits or making adjustments.
  • Keep hands clear of the rotating bit.
  • Ensure the workpiece is securely clamped and stable before routing.
  • Do not modify the tool or accessories.
  • Handle router bits carefully; they are sharp and can cause injury.

4. Pre-Operation Checks

  • Inspect the router, battery, and charger for damage.
  • Verify the battery is charged.
  • Select the correct router bit (6–8 mm shank) suitable for the material.
  • Check that the collet and spindle are clean and free of debris.
  • Ensure the router’s base (plunge or fixed) is properly assembled and locked.

5. Assembly and Bit Installation

  • Attach the guide parallel rods or other accessories as needed, tightening securely.
  • Remove the battery pack.
  • Remove the motor unit from the base if needed.
  • Insert the router bit into the loosened collet fully, then pull it back approximately 1.6 mm.
  • Press the spindle lock button to lock the spindle.
  • Tighten the collet nut clockwise using the wrench until bit is secure (manual ratchet method can be used for tighter fixing).
  • Reinstall the motor unit into the base, ensuring alignment with guide pins and locking it securely with the locking lever.
  • Insert the battery pack until it clicks into place.

6. Setting Depth and Speed

  • Use the depth adjustment ring or plunge depth controls to set the cutting depth.
  • Adjust the turret stop to limit plunge depth travel if needed.
  • Set the appropriate variable speed (16,000 to 25,000 RPM) depending on the material.

7. Operation

  • Ensure the work area is clear of obstacles.
  • Hold the router firmly with both hands (on side handles for plunge mode; one hand on battery, one around fixed base for fixed mode).
  • Turn the tool on using the dust-protected on/off switch.
  • For plunge routing: depress the plunge lock lever, lower the bit to the desired depth, then release the lever to lock.
  • Feed the router against the direction of bit rotation.
  • Apply steady pressure; do not force the tool.
  • Allow the router bit to come to a complete stop before setting the tool down.
  • Use the dust extraction port with a compatible vacuum to maintain clear visibility and cleanliness.

8. Post-Operation

  • Turn off the router and wait for the bit to stop spinning completely.
  • Remove the battery.
  • Clean the router body and vents from dust using a brush or compressed air.
  • Inspect the router bit for wear; replace if necessary.
  • Store the router and batteries in designated storage container and cabinet.

9. Maintenance

  • Regularly check that screws and lock levers are tight.
  • Clean air vents to avoid overheating.
  • Do not open or service the motor or battery pack yourself; use authorized service centers.